Elbow machine is a common metal processing equipment, mainly used for bending metal pipes to meet the needs of different shapes and angles. The design structure of elbow machine usually includes fuselage, transmission system, bending system, control system and so on. This article will introduce these aspects in detail.
First of all, the fuselage is the main part of the elbow machine, which is usually composed of the base, column, beam and workbench. The base is the stable support of the elbow machine, which is generally made of cast iron material and has good wear resistance and seismic performance. The column is the main supporting member of the fuselage, which is generally made of excellent steel and has high bearing capacity and stability. The beam is the transverse support member of the fuselage, which is generally welded with steel plates and has high strength and rigidity. The workbench is the working platform of the elbow machine, which is generally made of cast iron material, and has the characteristics of high flatness and stable accuracy.
Secondly, the transmission system is the power source of the elbow machine, which is mainly composed of the motor, the reducer, the drive shaft and the drive belt. The motor is the main driving equipment of the elbow machine, which generally uses AC motor or DC motor, with high output power and speed. The reducer is the conversion device of the output power of the motor, which generally uses the gear reducer or the planetary reducer, with the characteristics of large reduction ratio and high transmission efficiency. The drive shaft is a key component that transmits the speed of the motor to the bending system. It is generally made of excellent steel and has high strength and rigidity. The transmission belt is an important part of the transmission power, it is generally made of wear-resistant rubber material, with strong durability, high transmission efficiency.
Third, the bending system is the core part of the bending machine, which is mainly composed of bending mold, bending roller, hydraulic system and hydraulic cylinder. Bending die is the main working part of elbow machine, it is generally made of excellent steel, with high hardness and wear resistance. The bending roller is an automatic part of the bending mold, which is usually made of excellent bearings and cemented carbide, with high rotation accuracy and wear resistance. The hydraulic system is the key component of the bending operation of the elbow machine, which is generally composed of hydraulic oil tank, hydraulic pump, hydraulic valve, etc., and has the characteristics of fast hydraulic transmission speed and stable work. The hydraulic cylinder is the core component of the hydraulic system, which is generally made of excellent steel and sealing materials, and has high bearing capacity and sealing performance.
Finally, the control system is the automatic management part of the elbow machine, which is mainly composed of electrical control cabinets, encoders, sensors, etc. The electrical control cabinet is the main control equipment of the elbow machine, which generally adopts PLC control system or CNC control system, and has the characteristics of high control precision and convenient programming. Encoder is the key part of the elbow machine to achieve accurate position control, it generally adopts photoelectric encoder or magnetic encoder, with high precision, high resolution and so on. The sensor is an important part of sensing the working state of the elbow machine, which generally uses photoelectric sensors or pressure sensors, and has the characteristics of sensitive induction and stable work.
In short, the design structure of the elbow machine is very complex and requires the integration of many aspects of technology and knowledge. In the continuous technological innovation and development, the design structure of the elbow machine will be continuously optimized and improved to meet the needs of users and market needs.
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