| Elbow push machine is a kind of equipment for making pipe elbows, mainly used in the industrial field. Its structural design needs to take into account various factors, such as machine stability, reliability and production efficiency. Below, I will introduce the structural design of the elbow push machine in detail, including the main components, working principle and optimization design.
I. Main component composition
Elbow push machine is mainly composed of the following components:
1. Host frame: The host frame is the skeleton of the entire device, responsible for carrying and supporting other components.
2. Hydraulic system: Hydraulic system is mainly composed of oil pump, hydraulic cylinder, tubing and control valve and other components, mainly used to provide pressure and power to promote the formation of elbow.
3. Electrical system: Electrical system mainly includes motor, electric control cabinet and other accessories, responsible for controlling equipment operation and production efficiency.
4. Elbow positioning device: used to fix and position the forming position of the elbow.
5. Forming mold: used to manufacture pipe elbows with bending shapes. When the mold has ready-made bending degree, it is directly formed as needed, usually designed and made according to different sizes of elbows.
Second, the working principle
The working process of the elbow push machine is mainly divided into the following steps:
1. Place the steel pipe to be formed into the elbow positioning device, and fix the steel pipe on the positioning device through the clamping device.
2. Start the hydraulic system to provide the required pressure and power.
3. Control the movement of the hydraulic cylinder to push the mold to bend and form the steel pipe. Thus forming the desired bend shape.
4. Realize automatic production and control production efficiency by controlling the switch of electrical system.
Third, optimize the design
In order to improve the production efficiency and production quality of the equipment, the elbow push machine can be optimized. It mainly includes the following aspects:
1. The use of new materials: advanced high-strength materials can be used to manufacture machine parts, so that the machine structure is more solid and durable, to ensure the stability and reliability of the equipment in long-term work.
2. Increase automatic control system: Introduce advanced control system to achieve automatic control, improve equipment production efficiency, reduce the complexity of manual operation, and improve production efficiency and production quality.
3. Strengthen the control of the hydraulic system: the combination of electronic control and hydraulic mechanical system is used to achieve more accurate control of the hydraulic system, so as to better control the quality of the molded elbow.
4. Strengthen the design and improvement of the forming die: improve the design and production accuracy of the die, ensure the accuracy and consistency of the elbow of each size, and improve the quality of the forming.
In short, for the structural design of the elbow push machine, it is necessary to fully consider the stability, reliability and production efficiency of the equipment, and carry out the corresponding optimization design according to the needs, improve the performance and production efficiency of the equipment, so as to meet the needs of many aspects in the pipeline industry.
For more information about elbow pushing machine, please pay attention to our website: http://www.fitting-equipment.com
| 